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Underground Division Anton Meyer September 2008 Barrick Goldstrike Location Goldstrike Meikle Elko Roaster Rodeo Betze-Post Pit Nevada, USA Las Vegas Barrick Goldstrike Property Truckshop/Admin Mill/Autoclave Betze-Post Pit Roaster Rodeo Meikle The Extent of the Mine Underground Mine Long Section Meikle Production Shaft Rodeo Shaft Betze Portal Approx. 2 miles (3.2 km) Main Shafts/Airways: ? ? ? ? ? Meikle Production Shaft (intake) Meikle Exhaust Shaft and Borehole Rodeo Shaft (intake) Rodeo Exhaust Shaft Betze Portal Background ? ? Recent mine accidents have highlighted the need to track and communicate with personnel underground New Diesel Particulate Matter (DPM) regulations will require better management of mobile equipment and underground mine ventilation systems ? ? Rising energy costs mandate some type of energy management system Improved communication will lead to a safer, more productive mine Existing Control Systems ? Communication and Control Systems ? ? ? A-B Data Highway Plus (fiber optic and twisted pair) for PLCs Ethernet (wireless underground in some areas) LonWorks Digital Network for gas and ventilation monitoring ? ? ? ? Modbus for power monitoring devices Leaky Feeder for voice/radio Mine Page Phones Land Line Telephones (Analog, Digital and IP) Existing Control Systems ? Human Machine Interface (HMI) ? GE Fanuc CIMPLICITY HMI (Plant Edition) ? Interface with Process Controllers (PLCs) and other devices ? Provides Visual Display of all fixed plant at the mine ? ? ? Logging and Trending of data Alarms Reports Existing Control Systems ? Mine Dispatch System ? ? ? Micromine PITRAM Dispatch System Track, store and report underground activities Data Acquisition module to capture data during shift ? ? SQL Server 2005 database DOME web-based reporting application Existing Control Systems CIMPLICITY HMI Limited interaction between systems Control Systems PITRAM Dispatch Ethernet, DH+ Lonworks Leaky Feeder Typical Layout of Control System Hardwired, Bus or Wireless Network PLC Network or Ethernet HMI Servers Field Instruments PLC Panel Lonworks Network Overview of CIMPLICITY HMI System Refrigeration Plant Overview Refrigeration Machines ? ? ? Two 5 MW Refrigeration Machines Each driven by 1750 HP (1 MW) motor Ammonia Refrigerant ? ? Remote Control Performance monitoring ? ? Alarms Trends Production Hoist Monitoring ? ? ? ? Double Drum Hoist Built in 1950’s One 1250 HP motor Two 12 ton skips ? ? ? ? Equipment Status Production Data Alarms Trends Haul Truck Loading 200 ton haul trucks are remotely loaded from Hoist Control Room Hoist Operator also has visual indication via CCTV cameras ? ? ? ? ? ? Remote Control Equipment Status Production Data Alarms Main Exhaust Fans ? Rodeo Exhaust Fans: Two Axi-Vane, 2.74m, 250 HP Fans Variable Speed 0-1200rpm ? 1 ? ? ? ? Remote Control Equipment Status Alarms Power Monitoring Power Trends Mobile Load Centers ? ? ? ? ? ? Twelve 480V Circuits Individual Pilot Checks Allen-Bradley SLC-5/04 Interface to DH+ Control Network Circuit Breaker Monitors on Modbus Remote Control of Underground Fans Ventilation Monitoring and Control Main Fans Air Flows Gas Monitors Air Doors Booster Fans Ventilation Monitoring and Control Booster Fan Gas Monitors Auxiliary Fan Air Flow Overview of PITRAM Dispatch System CIMPLICITY HMI PITRAM Data Acquisition ? Miners interface via Leaky Feeder radio Dispatcher logs mining activities Logs mobile equipment status Monitors CIMPLICITY alarms Controls U/G fans as required ? ? ? ? PITRAM Data Acquisition PITRAM Event Editor DOME Reporting DOME Report Left: Geology Report - showing material moved or emulsion loaded per heading 2007/2008 Enhancements ? ? ? ? Personal Emergency Device (PED) ?A one-way through-the-earth emergency notification system for personnel and mobile equipment Wireless LAN ? Extend Ethernet LAN to underground with Wireless Access Points ( WAPs) at strategic locations Cap Lamps (ICCL) ? Integrated Communication Cap Lamps (ICCL) with PED receiver and Wi-Fi tag for tracking Vehicle Interface and Tracking ? ? Wi-Fi tags on vehicles to track location Interface with mobile equipment to upload critical engine performance data and payload data ? ? Energy Management System ?Interface with Mine Control and Data Systems to provide Ventilation- on-Demand PITRAM Dispatch Version 3 ? Upgrade to new version of PITRAM with DOME Reporting Selection of Equipment ? ? Why a PED system? ?Require a means of sending a message to miners independent of phones, radios, LAN Why wireless Ethernet? Why not RFID (900MHz)? ? ? ? ? Already have some Ethernet in the mine Many other benefits to using Ethernet Communication with other wireless devices Higher data transfer rates ? ? Why new cap lamps? ? ? The ICCL can house a Wi-Fi tag and PED receiver Using Lithium Ion batteries, lightweight, longer lasting Why an Energy Management System? ? ? Rising energy costs Automated ventilation control Mine Control System Supporting Data Systems Mine Management Systems Input Devices Mobile Devices eAM Maintenance System CIMPLICITY HMI (PDAs) Cost Management System PITRAM Dispatch WiFi Tags 802.11 b/g) ( Mine and Engineering Drawings Energy Management Sensors ( Flow, Temp, Press) Tracking System Mine Mapping Gas Sensors (Ultima) Planning and Scheduling Software Emissions Meters Mine Production and Operation Data Control Systems Programmable Controllers (PLC) Mine Geology and Drill Hole Data Power Devices Mine Models VnetPC 2003 Communication Systems ULF Radio Managed Devices (PED) Ventilation Fans VHF Radio ( Leaky Feeder) The Mine Management Systems all work together using the available input data (from sensors, tags, other devices) and other support data (SQL data, eAM, EPS) to Dampers and Regulators 2.4 GHz Radio (WiFi 802.11 b/g) Multi Mode Fiber Single Mode Fiber Pumps Motors CAT 5/6 UTP (Ethernet) manage the various output devices Bluehose (A-B DH+) Digital Network Compressors (fans, regulators, pumps, etc.). (Lonworks) Components used with permission from BESTECH Mine Control Room Philosophy Energy Management CIMPLICITY HMI Control Systems Total Mine Control System PED System PITRAM Dispatch Tracking System Leaky Feeder Wireless LAN Emergency Response PED Emergency Notification System ? ? Consists of a transmitter capable of transmitting a text message to the wearer of the receiver Combination of ultra-low frequency (ULF) and a high power transmission system enables the PED signal to propagate through several hundreds of feet of rock ? ? The system dims and flashes the wearer’s cap lamp for several seconds then displays a text message on the PED receiver display mounted on top of the cap lamp battery Can send an individual message, a group message (e.g. Mine Rescue Team), or a broadcast message (e.g. all receivers in the event of an emergency) PED Emergency Notification System ? ? ? PED Head End Panel mounted on surface Surface / Underground Loop Antenna PED receivers installed in cap lamps and vehicles PED System Installation ? Installation completed and commissioned June 2007 Trenching and Underground conduit installation antenna installation Overhead antenna installation PED Headend Panel and Antenna PED Headend Panel ? Initial installation completed June 2007 Meikle Production Shaft Rodeo Shaft Betze Portal PED Antenna Loop South Rodeo and North Post - limited or no coverage >1,000 ft from shaft Adequate coverage in Banshee drift > 2,000 ft from shaft Extends 2 miles N-S PED Headend Panel and Antenna PED Headend Panel Meikle Production Shaft Rodeo Shaft Betze Portal PED Antenna Loop Possible further extension into Betze and 4330 level in 2009. Proposed PED Antenna extension into South Rodeo. Extends 2 miles N-S Wireless Local Area Network ? Extend mine Ethernet LAN using Wireless Access Points ( WAPs) at strategic locations ? ? ? 802.11b/g compliant Operates at 2.4GHz Create “Wi-Fi hot spots? underground ? Priorities: Powder Magazines, Refuge Chambers, Shaft Stations, CLAIR Bays, Workshops Underground Wireless Network Cisco Switch Wi-Fi Hot Spots WAP 1 00MB/s WAP Fiber 1GB/s Cisco Switch Wi-Fi Hot Spots WAP WAP 1 00MB/s Composite Cable Fiber & Power Wireless Access Points ? ? First Wireless Access Points (WAPs) installed September 2007 About 30 installed to date, some Cisco APs Below: Remote Antenna for WAP at Meikle Collar Above: Wireless Access Point at Meikle Collar O/H FO Cable Main Admin O/H FO Cable Roaster O/H FO Cable O/H FO Cable Vent Hoist Meikle Admin Meikle Vent Hoist Rodeo Collar Rodeo Hoist Meikle Zone Bldg Meikle Zone Bldg Meikle Admin Meikle Prod Hoist Core Shed Meikle Collar Rodeo 4330 Meikle 0925 0925 Station Prod Shaft Rodeo Shaft FO Cable & Vent Shaft 4 270R Mine Arc FO Cables 1075 Refuge 4488G Mine Arc 1075 CLAIR 1 075 Backfill 4 150R CLAIR Rodeo 4150 Meikle 1075 (future) 1225 Refuge 1075 Station 4 100 Pwd Mag Betze Portal (future) 1075 Pwd Mag 4190G Refuge 1225 Station Meikle 1225 Rodeo 4100 4100 Station Griffin DD8 1225 Shifters 1225 Shop 1225 Shop 4 100 Shifters 3 980R CLAIR Application and Data Servers 1225 Major Repair 4 100 Elec Shop 3 920R Mine Arc Rodeo 3920 (future) 4100 Warehouse 4100 Shop Future FO 4100 Shop Meikle 1450 1450 Station AeroScout Engine/MV4 1450 Refuge Rodeo 3790 MST PED ( future) 3885X Refuge 1600 Station Banshee Mine Arc Meikle 1600 Griffin 1600 Bestech NRG-1 1600 CLAIR Rodeo 3620 1675 Station 1675 Refuge 3 620R Refuge CIMPLICITY Meikle 1750 1750 Station BARRICK GOLDSTRIKE MINES INC. Underground Division Local Area Network Layout Size Date Drawing File Name REV 1 17x22 9/4/2008 Underground Ethernet Network.vsd SQL Server 2005 Scale: NTS Sheet: 1 OF 1 Integrated Communications Cap Lamp (ICCL) ? Light weight Lithium- Ion battery to provide long duration battery life PED Tag ? ? ? Includes PED receiver and Wi-Fi tag Koehler-Wheat focusable headpieces Additional outlets to power other PPE options ICCL installed in Zone Rooms ? Initial charge racks installed in new Zone Rooms September 2007 ? ? Total of 31 charge racks installed to date Almost 700 new cap lamps (ICCL) with tag and PED Below: 30-Lamp Charge Rack in old Zone Room Above: Ten-Lamp Charge Racks in new Zone Room Personnel and Vehicle Tracking ? Wi-Fi 802.11b tags are installed in cap lamps and on mobile equipment ? ? Wireless Access Points (WAPs) installed in the mine detect the tags Tag data is logged in a SQL database and displayed on screens showing tag location (person or vehicle) ? ? Zone Display Units mounted locally show tag names and numbers detected in the area Tracking data can be used for access control, time and attendance, vehicle location, fan control, etc. Typical Layout of Underground Level ? ? WAP installed at Shaft Station WAP installed near Powder Magazine and Shotcrete Plant Exciter Powder Magazine Exciter WAP MCC Shotcrete Plant ? ? Install WAP near Backfill Plant and Ramp intersection Install Exciters to determine exact locations WAP Ventilation Shaft WAP Production Shaft Exciter Backfill Plant Exciter Ramp to S Meikle Ramp to other levels Ramp to S Meikle Meikle 1075 Level Ventilation Control System ? Underground ventilation is monitored: Air Flow, Air Direction, Oxygen, CO, CO2, NO2, SO2, NH3, and Air Wet Bulb and Dry Bulb Temperatures ? ? ? Auxiliary and Booster fans are monitored in real time and can be controlled remotely from HMI Equipment engine monitoring will allow real time machine performance to be monitored by maintenance personnel ? Integrating the above systems with vehicle location information (tracking system) can produce a Ventilation-on-Demand solution using an Energy Management System, such as Bestech NRG-1 Energy Management System ? ? The Bestech NRG-1 Suite consists three modules: ? ? ? Time of Day Scheduling module Event-based module Real Time Control module NRG-1 features include: ? Centralized management and control of assets, such as auxiliary fans ? ? Secure online interface through a web browser Integration with existing automation infrastructure, such as PLCs ? Reduced energy costs by controlling energy intense assets (such as fans) during shift change, and other periods of reduced activity ? Increased revenue by scheduling routine tasks to optimize production schedule Energy Management System ? NRG-1 Suite installed and commissioned October 2007 Left: Adam Tonnos (Bestech) configuring the NRG-1 Suite Right: Modes configured to shut down auxiliary fans at shift change (Time of Day Scheduling) Ventilation-on-Demand (VOD) ? Typical scenarios for a Ventilation-on-Demand System: ? ? ? Auxiliary Fans can be stopped automatically at shift change (Time of Day Scheduling module) Increased CO gas readings detected after a blast can re-start Auxiliary Fans in the area (Event Based module) Equipment or personnel tags detected in an area can trigger Auxiliary Fans to start, or adjust air flows using regulators or adjustable pitch fans (Event Based module) ? ? If equipment and personnel leave an area, and no tags detected for 10 minutes, Auxiliary Fans can be stopped (Event Based module) When ventilation changes need to be effected on a level; Dispatcher can stop selected fans on the level and put them offline (Real Time module) ? Event Based module will be configured when vehicle and personnel tracking is sufficiently advanced on each mine level Concluding Remarks ? Enhanced communication with miners, vehicles and fixed equipment leads to improved safety and productivity: ? ? “Real time?tracking of miners and vehicles Quicker response in the event of mine emergencies ? ? ? ? ? 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